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Lithium Americas Announces Positive Feasibility Study for Stage 1 of the Cauchari-Olaroz Lithium Project

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Lithium Americas Announces Positive Feasibility Study for Stage 1 of the Cauchari-Olaroz Lithium Project

 

 

 

 

 

Lithium Americas Corp. (TSX:LAC) (OTCQX:LACDF) is pleased to provide results of a Definitive Feasibility Study (“Stage 1 DFS”) on the Cauchari-Olaroz lithium project in Jujuy province, Argentina.

 

 

Unless otherwise stated, all figures are quoted in U.S. dollars (“$”) and are reported on a 100% equity project basis.

 

 

Highlights:

 

  • Average annual production of 25,000 tonnes of battery-grade lithium carbonate over a 40-year project life
  • Estimated construction capital cost of $425 million, before working capital and value-added taxes (“VAT”)
  • Average operating costs of $2,495/t of battery-grade lithium carbonate produced
  • Average annual EBITDA of $233 million, after-tax NPV of $803 million (at a 10% discount rate) and after-tax IRR of 28.4% assuming a price of $12,000/t of battery-grade lithium carbonate sold
  • Creation of at least 260 permanent jobs during the 40 years of operations and employment of at least 800 people during the 2-year construction period
  • Government confirmation of all necessary permits to commence construction and operate
  • Construction expected to commence in the first half of 2017 with production starting in 2019

 

 

Cauchari-Olaroz is 100% owned by Minera Exar S.A. an Argentine company owned 50/50 by Lithium Americas and Sociedad Quimica y Minera de Chile S.A. As previously announced, Minera Exar is pursuing a development plan at Cauchari-Olaroz for production capacity of 50,000 tonnes per annum of battery-grade lithium carbonate (“Li2CO3“) in two stages, with each stage consisting of 25,000 tpa of Li2CO3. The Stage 1 DFS covers the first stage (“Stage 1”) and the plant for Stage 1 has been engineered to integrate production from the second stage (“Stage 2”). No estimated financial results or reserve estimate associated with Stage 2 are included in the Stage 1 DFS.

 

 

The results of the Stage 1 DFS are provided in Table 1 on a 100% equity project basis:

 

 

Table 1: Cauchari-Olaroz Stage 1 DFS Results
 

Stage 1 DFS

Lithium carbonate price

$12,000/t Li2CO3

Average annual production

25,000 tpa Li2CO3

Expected project life

40 years

Project capital costs

$425 million

Operating costs

$2,495/t Li2CO3

Average annual EBITDA

$233 million

Pre-tax NPV 10% discount

$1,266 million

After-tax NPV 10% discount

$803 million

Pre-tax IRR

34.0%

After-tax IRR

28.4%

Payback period

3 years, 5 months

 

 

Tom Hodgson, CEO of Lithium Americas, commented: “We are very pleased with the results of the Stage 1 DFS, which highlights the value created from our partnership with SQM, our experienced team in Argentina and strong support from the government of Jujuy. The Stage 1 DFS leverages our partner’s expertise to develop a low-cost and long-life lithium project. We plan to start construction immediately upon closing our strategic investments with Ganfeng Lithium and Bangchak Petroleum, which are expected to close in the coming month.”

 

 

Project Details

 

 

Cauchari-Olaroz is located in Jujuy Province in north-west Argentina. The Project is situated in the Salar de Olaroz and Salar de Cauchari, adjacent to Orocobre Ltd.’s Olaroz facility, which has been in production since 2015. The Project is approximately 270 km east of SQM’s Salar de Atacama brine operation, accessible via an international highway. Cauchari-Olaroz is well serviced by nearby infrastructure including major paved highways, a national and international rail link which connects to the port of Antofagasta in Chile, a high-voltage power grid, and a gas pipeline.

 

 

The Stage 1 DFS is based on using a conventional, commercially-proven brine processing technology at Cauchari-Olaroz to produce high quality battery-grade lithium carbonate that can be used directly by battery material producers in manufacturing cathode and electrolyte for lithium-ion batteries.

 

 

The production process involves two distinct steps and is generally consistent with other established brine operations. The first step uses a solar evaporation process to concentrate lithium in the brine and precipitate competing salts in large-scale ponds. The ponds at Cauchari-Olaroz are based on SQM’s pond design criteria used in their existing Atacama operation and involve the use of shallow ponds where the precipitated salt is annually harvested from the flat pond base. The second step uses the processing facilities that transform the concentrated lithium brine into battery-grade lithium carbonate while ensuring the removal of impurities from the end-product.

 

 

The Stage 1 DFS contemplates producing 25,000 tpa of battery-grade Li2CO3 for a project life of 40 years with production starting in 2019 The production and sale of potassium chloride (“KCl”) is not contemplated in the Stage 1 DFS.

 

 

Minera Exar has granted a right to Jujuy Energia y Mineria Sociedad del Estado a mining investment company owned by the government of Jujuy Province in Argentina, to acquire an 8.5% equity interest in Minera Exar and provide management services as required to develop the Project.

 

 

Permitting Status

 

 

Minera Exar has an approved Environmental Impact Statement permit issued by the Province of Jujuy on July 11, 2012. Minera Exar’s permitting status was recently affirmed by a letter from the Secretary of Mining and Hydrocarbons of the Province of Jujuy on March 21, 2017 confirming that Cauchari-Olaroz has the necessary permits to commence construction and operate in accordance with the EIS.

 

 

Economic Benefits to Jujuy Province and Argentina

 

 

The Stage 1 DFS demonstrates that Cauchari-Olaroz will provide substantial economic benefits to Argentina at the local, provincial, and national levels, including:

 

  • Direct employment by Minera Exar of at least 800 people during the 2-year construction period;
  • Direct employment by Minera Exar of at least 260 people in permanent positions during the 40 year operations;
  • Several hundred indirect jobs with suppliers of products and services to support mine operations;
  • Annual payments to the government totaling approximately $63 million in the form of income tax, corporate tax, and royalties (based on a price of $12,000/t of Li2CO3);
  • Training and skills development programs aimed at maximizing local employment at the Project;
  • Expected improvement of local and regional infrastructure; and
  • Continuation and future expansion of existing community investment programs, small business development, and support of cultural development.

 

 

Operating Costs

 

 

The operating and capital cost estimates have been reviewed and confirmed by Andeburg Consulting Services Inc in accordance with NI 43-101 Standards of Disclosure for Mineral Projects. The Project cost estimates are based on an exchange rate of 16:1 Argentine pesos to the U.S. dollar. The average operating costs were calculated for a facility with production of 25,000 tpa of battery-grade Li2CO3, and are presented below in Table 2. Additional work through engineering refinements and contract negotiation will continue in an effort to reduce the operating expenditures.

 

 

Table 2: Operating Costs
Category  

Operating Cost
($/t Li2CO3)

 

% of Total

Reagents  

$991

 

40%

Pond Harvesting & Tailing Management  

$345

 

14%

Maintenance  

$210

 

8%

Electric Power  

$187

 

7%

Labour  

$166

 

7%

Product Transportation  

$135

 

5%

Catering, Security & Third Party Services  

$97

 

4%

Natural Gas  

$85

 

3%

G & A  

$76

 

3%

Diesel  

$69

 

3%

Consumables  

$51

 

2%

Water Treatment System  

$38

 

2%

Bus-In / Bus-Out Transportation  

$35

 

1%

E & C  

$10

 

<1%

Total Operating Costs  

$2,495

 

100%

 

 

Capital Costs

 

 

The construction capital cost estimates are based on current Argentine costs for labor and materials. The Stage 1 construction capital cost is estimated at $425 million inclusive of a 15% contingency. Construction and commissioning will take approximately two years. Detailed capital cost estimates are presented in Table 3 and are exclusive of VAT and working capital. During construction, VAT and working capital are expected to total $51.1 million and $12.5 million, respectively. The VAT is refundable with an average repayment period of 2 years.

 

 

Table 3: Capital Costs
Category

Capital Costs
($ millions)

Direct Costs

  Evaporation ponds

$129

  Lithium carbonate plant

$121

  On site infrastructure

$26

  Offsite infrastructure
Brine extraction wells and piping

$41
$15

Total Direct Cost

$333

Total Indirect Cost

$37

  Contingency (15%)

$55

Total Capital Costs

$425

 

 

The sustaining capital requirement is estimated at an average of $4.7 million per year (approximately $190/t Li2CO3 produced).

 

 

Lithium Americas will be responsible for contributing 50% of capital expenditures for development of the project, amounting to approximately $212.5 million.

 

 

Project Economics

 

 

The financial results are derived from inputs based on an annual production schedule included in the Stage 1 DFS. A sensitivity analysis on the unlevered economic results for the 25,000 tpa of Li2CO3 over a 40-year operating period are summarized in Table 4 and 5 and reported on a 100% equity project basis.

 

Table 4: After-Tax NPV and IRR Sensitivity Analysis

 

Discount Rate  

Low Case NPV

 

Base Case NPV

 

High Case NPV

(%)  

$10,000/t Li2CO3
($ millions)

 

$12,000/t Li2CO3
($ millions)

 

$14,000/t Li2CO3
($ millions)

6%  

$1,204

 

$1,609

 

$2,015

8%  

$807

 

$1,113

 

$1,420

10%  

$564

 

$803

 

$1,042

IRR (%)  

23.5%

 

28.4%

 

33.0%

             
             

 

 

 

Table 5: EBITDA Sensitivity Analysis

 

Lithium Carbonate Price
($/t Li2CO3)

Average Annual EBITDA
($ millions)

$6,000

$86

$8,000

$135

$10,000

$184

$12,000

$233

$14,000

$282

$16,000

$331

 

 

Mineral Resource Estimation

 

 

The Mineral Resources for Cauchari-Olaroz remain unchanged from the technical report entitled “Feasibility Study – Reserve Estimation and Lithium Carbonate and Potash Production at the Cauchari-Olaroz Salars, Jujuy Province, Argentina” with an effective date of July 11, 2012. Mineral Resources are summarized in Table 6 and reported on a 100% equity project basis.

 

 

Table 6: Measured and Indicated Mineral Resources

 

Category   Average
Lithium
Grade (mg/L)
 

Brine (m3)

 

Lithium Metal (tonnes)

 

Lithium Carbonate Equivalent (tonnes)

Measured   630  

9.1 x 108

 

576,000

 

3,039,000

Indicated   570  

2.9 x 109

 

1,650,000

 

8,713,000

Total   585  

3.8 x 109

 

2,226,000

 

11,752,000

 

 

Notes:

 

1) Mineral Resources have a cut-off grade of 354 mg/L of lithium.

2) Mineral Resources are not mineral reserves and do not have demonstrated economic viability. There is no certainty that all or any part of the mineral resource will be converted to mineral reserves.

3) Lithium carbonate equivalent (“LCE”) is calculated based the following conversion factor: Mass of LCE = 5.323 x Mass of lithium metal

4) The values in the columns on Lithium Metal and Lithium Carbonate Equivalent above are expressed as total contained metals within the relevant cut-off grade.

 

 

Mineral Reserve Estimation

 

 

Consultants Montgomery & Associates Inc. were engaged to update the Mineral Reserves in brine for various areas within the Salar de Cauchari and Salar de Olaroz in accordance with the guidelines for lithium brines set forth by the Canadian Institute of Mining, Metallurgy and Petroleum (CIM 2012). The reserve estimate was based on numerical model simulations that demonstrated a sustainable maximum production rate of over 25,000 tpa of LCE for 40 years. The proven reserves include brines sourced entirely within the project’s property boundaries, while 99.9% of the probable reserves are sourced within the project boundary. Simulated well field pumping was constrained by restricting drawdown to a maximum of 100 m at any given production well. A minimum cut-off value was not required in the reserve estimate because average lithium concentrations after 40 years of simulated pumping decreased marginally from 713 mg/L to 695 mg/L, which is significantly above economic mineral cut-off criteria.

 

 

Mineral Reserves for Cauchari-Olaroz have an effective date of March 5, 2017. Mineral Reserves are summarized in Table 7 and are reported on a 100% basis.

 

 

Table 7: Proven and Probable Mineral Reserves

 

Category  

Time Period
(years)

 

Average
Lithium
Grade (mg/L)

 

Brine (m3)

 

Lithium Metal (tonnes)

 

Lithium Carbonate Equivalent (tonnes)

Proven  

1 – 5

 

712

 

4.9 x 107

 

35,159

 

187,000

Probable  

6 – 40

 

695

 

3.5 x 108

 

246,474

 

1,312,000

Total  

40

 

698

 

4.0 x 108

 

281,633

 

1,499,000

 

 

Notes:

 

1) Ratios of lithium to other metals include: K:Li of 8.2, Mg:Li of 2.4, B:Li of 1.6, SO4:Li of 28.5.

2) LCE is calculated based the following conversion factor: Mass of LCE = 5.323 x Mass of lithium metal

3) The conversion is direct and does not account for estimated processing losses.

4) The values in the columns on Lithium Metal and Lithium Carbonate Equivalent above are expressed as total contained metals.

 

 

Conclusions and Next Steps

 

 

Lithium Americas contemplates that Minera Exar will commence construction immediately following the close of the Ganfeng Lithium and Bangchak Petroleum investment agreements. The construction timetable is targeted to follow:

 

  •  H1 2017 – Site preparation and camp construction
  •  H2 2017 – Pond construction and wellfield installation commences
  •  2018 – Plant construction; offsite infrastructure
  •  2019 – Commissioning and first production

 

 

Report Filing

 

 

The Company plans to file an NI 43-101 compliant technical report that summarizes the Stage 1 DFS on SEDAR (http://www.sedar.com) and on the Company’s website (http://www.lithiumamericas.com) within 45 days.

 

 

About Lithium Americas

 

 

Lithium Americas, together with SQM, is developing the Cauchari-Olaroz lithium project, located in Jujuy, Argentina, through its 50% interest in Minera Exar. In addition, Lithium Americas owns 100% of the Lithium Nevada project (formerly Kings Valley project), and RheoMinerals Inc., a supplier of rheology modifiers for oil-based drilling fluids, coatings, and specialty chemicals.

 

Posted March 29, 2017

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