Highland Copper Company Inc. (TSX-V: HI) (OTCQB: HDRSF) is pleased to provide an update on ongoing engineering and project optimization efforts at its Copperwood project located in Michigan, U.S.A. The results of the optimization work, including the previously announced process plant redesign, are expected to be incorporated into an updated feasibility study. This Updated FS will support project development planning and project financing initiatives.
Highlights:
Barry O’Shea, CEO of Highland Copper, stated, “As we continue our integrated mine plan review against a backdrop of significantly improved long-term consensus copper prices, we are encouraged by the opportunities to further optimize Copperwood through mine design, processing, and engineering enhancements. These initiatives have the potential to strengthen project economics and will be incorporated into the updated feasibility study. With Copperwood advancing toward a construction decision, the Project is entering an increasingly important stage of development at a time when few new copper projects are positioned to come online in the United States in the near term. As demand for domestically sourced critical minerals continues to grow, we believe Copperwood is strategically positioned to play an important role in the future U.S. copper supply chain.”
Integrated Mine Plan Review
Following the successful redesign of the process plant flow sheet, the current focus on engineering is an integrated mine plan review to evaluate potential optimizations to the mine plan, including revisions to cut-off grade assumptions and geotechnical parameters. The integrated mine plan review will also conclude on final design criteria and assumptions.
Evaluation of Reduced Cut-off Grade: At a long-term consensus copper price of approximately $4.80 per pound, Highland is evaluating Copperwood Mineral Resources and Reserves at reduced cut-off grades compared to cut-off grades applied in the Company’s 2023 Feasibility Study1. Early indications include the potential addition of Measured and Indicated Resources into the mine plan, although the impact of this change on Mineral Reserves has not yet been determined. The potential impact on Mineral Resources is consistent with the sensitivity analyses presented in the 2023 Feasibility Study.
Evaluation of the Upper Copper Bearing Sequence: The Company is also evaluating the potential application of bulk ore sorting technologies to selectively reject lower-grade or barren material between the Lower Copper Bearing Sequence and Upper Copper Bearing Sequence. The current Mineral Resource Estimate includes 54.2 million tonnes in the Measured and Indicated category at a 1.51% copper grade. Of this, the UCBS represents 10.2 million tonnes in the Measured and Indicated category at a 1.1% copper grade, none of which is included in the reserve mine plan. At a reduced cut-off, and with the benefit of bulk ore sorting, the UCBS may come into consideration from a mine plan perspective. This work remains preliminary in nature, and there is no certainty that such technologies will be implemented or that the UCBS may come into the mine plan.
Evaluation of Geotechnical Assumptions: As part of the integrated mine plan review, Highland is also reconsidering Copperwood’s geotechnical assumptions. Geotechnical investigations completed to date, including laboratory and field test work, which indicate that the previously assumed requirement to maintain a 30 cm beam of GLAM material may not be necessary. This interpretation, combined with the adoption of conventional room-and-pillar mining methods, may enable optimization of mining heights and pillar dimensions. It may also allow dilution from the mineralized hanging wall, rather than the floor. These design changes remain subject to ongoing engineering validation.
At the same time, Highland is reassessing productivity, ground support, and labor assumptions. The consolidated set of updated assumptions and final design criteria will be incorporated in the Updated FS.
Mineral Processing and Metallurgical Test Work
A metallurgical test work program completed in September 2025 evaluated alternative processing configurations and reagent schemes. Key highlights included:
The simplified plant is anticipated to decrease overall footprint, reducing structural, civil, platework, piping and installation capital. A reduced footprint also naturally reduces environmental impact. The revised process flowsheet will be incorporated into the Update FS.
These projections are based on test work and engineering assumptions and have not yet been demonstrated under operating conditions. The Company notes that metallurgical recoveries are subject to variability and may differ from test work results.
Tailings Management
Following the metallurgical program, a tailings dewatering test work campaign was conducted at Responsible Mining Solutions Corp. (RMS) in Sudbury, Ontario. The results indicate that thickened tailings with a target density of approximately 55% solids by mass can be produced under test conditions.
The use of thickened tailings is being evaluated as part of the design of the Tailings Deposition Facility and may reduce the overall TDF footprint, potentially reducing related earthwork cost during initial construction. Tailings thickeners also allow for increased process recovery water, reducing pumping costs from reclaim water pumps and water recirculation between the process plant and TDF. Overall, this potential change can reduce environmental impact and certain operational risks.
Updated Feasibility Study and Project Development
Given the scope of potential design changes and updated economic assumptions, the Company intends to prepare Updated FS results in Q1 2027. Through the remainder of 2026, Highland will conclude on remaining design criteria, and advance FEED to 40% for key work packages. The Updated FS is expected to include:
An updated FS reflective of long-term consensus copper price, with FEED complete and design optimizations incorporated, will position Highland for the technical due diligence related to project financing.
Qualified Person
The scientific and technical information contained in this news release has been reviewed and approved by Trace Arlaud, a “Qualified Person” as defined under NI 43-101. Ms. Arlaud is a consultant to Highland Copper and serves as the Company’s Project Director.
Approval of the process and tailings statement is based on previously QP Press Release by Dr. Wynand van Dyk dated September 4th, 2025.
About Highland Copper Company
Highland Copper Company Inc. is focused on developing the Copperwood Project in the Upper Peninsula of Michigan, U.S.A. The Company also owns surface rights securing access to the Copperwood deposit and providing space for infrastructure at Copperwood as required. The Company has 738,188,122 common shares issued and outstanding. Its common shares are listed on the TSX Venture Exchange under the symbol “HI” and trade on the OTCQB Venture Market under symbol “HDRSF”.
More information about the Company is available on the Company’s website at www.highlandcopper.com and on SEDAR+ at www.sedarplus.com.
For further information or media requests, please contact:
Barry O’Shea, CEO
Email: info@highlandcopper.com
Website: www.highlandcopper.com
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