Champion Iron Limited (TSX: CIA) (ASX: CIA) (OTCQX: CIAFF) reports its operational and financial results for its financial fourth quarter and financial year ended March 31, 2024.
Champion’s CEO, Mr. David Cataford, said, “Our mission to participate in the decarbonization of steelmaking globally is matched by our commitment to produce responsible materials locally. As such, I am proud of our environmental track record and of our team’s ability to meet our ESG commitments, which are aligned with our values and essential to the success of our Company. With our financial and operational achievements, we completed the 2024 financial year with a robust balance sheet, enabling us to maintain our capital return strategy with a sixth consecutive semi-annual dividend. Furthermore, our DRPF project is on track to produce one of the highest purity iron ores in the world, enabling Champion to play a greater role in the green steel supply chain. As we march forward with our growth projects, we are grateful for the continuous trust and support of all our stakeholders, including our First Nations partners.”
Operations and Sustainability
Financial Results
Bloom Lake’s Phase II reached commercial production in the third quarter of the 2023 financial year and produced at nameplate capacity for thirty consecutive days for the first time during the first quarter of the 2024 financial year. During the third quarter of the 2024 financial year, the Company ran both plants beyond their nameplate capacity to identify operational bottlenecks. The strategy was successful and both plants produced well above their nameplate capacity, but it impacted the availability of the equipment in the fourth quarter causing unplanned maintenance activities due to premature wear and tear on the equipment and earlier than expected major maintenance of the plants. As the Company was completing additional maintenance during this quarter, it also solidified its operations and the team was mobilized to identify and analyze work programs and investments required to structurally increase Bloom Lake’s nameplate capacity beyond 15 Mtpa over time.
Shipments were negatively impacted during the three-month period ended March 31, 2024, as a result of continued lagging railway services as well as planned and unplanned maintenance activities on the railroad. Due to the ongoing disconnect in railway services and Bloom Lake’s increasing production capacity, the iron ore concentrate stockpiled at Bloom Lake increased significantly since June 2023. As at March 31, 2024, the iron ore concentrate stockpiled at the site totalled 2.7 million wmt, an increase of 0.2 million wmt since December 31, 2023.
The Company continues to seek improvements from the rail operator to receive contracted haulage services to ensure that Bloom Lake’s production, as well as iron ore concentrate currently stockpiled at Bloom Lake, is hauled over future periods. The Company expects to incur additional handling costs in future periods to reclaim the iron ore concentrate from the stockpile which should negatively impact the cost of sales in future periods.
Q4 FY24 | Q3 FY24 | Q/Q Change | Q4 FY23 | Y/Y Change | |||
Operating Data | |||||||
Waste mined and hauled (wmt) | 6,498,700 | 6,993,200 | (7) % | 5,023,900 | 29 % | ||
Ore mined and hauled (wmt) | 9,471,200 | 11,215,800 | (16) % | 9,193,800 | 3 % | ||
Material mined and hauled (wmt) | 15,969,900 | 18,209,000 | (12) % | 14,217,700 | 12 % | ||
Stripping ratio | 0.69 | 0.62 | 11 % | 0.55 | 25 % | ||
Ore milled (wmt) | 9,349,100 | 11,137,000 | (16) % | 9,054,600 | 3 % | ||
Head grade Fe (%) | 28.7 | 29.4 | (2) % | 28.4 | 1 % | ||
Fe recovery (%) | 80.2 | 81.4 | (1) % | 78.6 | 2 % | ||
Product Fe (%) | 66.1 | 66.3 | — % | 66.1 | — % | ||
Iron ore concentrate produced (wmt) | 3,275,400 | 4,042,600 | (19) % | 3,084,200 | 6 % | ||
Iron ore concentrate sold (dmt) | 2,968,900 | 3,227,500 | (8) % | 3,092,900 | (4) % |
During the three-month period ended March 31, 2024, 16.0 million tonnes of material were mined and hauled, compared to 14.2 million tonnes during the same period in 2023, an increase of 12%. This increase is attributable to the contribution of additional equipment, a higher utilization and availability of mining equipment, and reduced trucking cycle time associated with the construction of additional ramp accesses. Material mined and hauled during the previous quarter was 18.2 million tonnes, representing a quarter-on-quarter decrease of 12%, mainly attributable to the lower availability of loading equipment and winter conditions.
The stripping ratio of 0.69 for the three-month period ended March 31, 2024, was as expected and higher than the same prior-year period. Lower concentrate production, impacted by mill availabilities during the quarter, reduced the quantity of ore required to be mined and hauled to feed the plants, enabling the reallocation of mining equipment to move additional waste materials. This resulted in a slightly higher stripping ratio for the three-month period ended March 31, 2024, compared to a ratio in the previous quarter of 0.62. The Company plans to maintain higher stripping activities in accordance with the LoM plan over the next quarters.
During the three-month period ended March 31, 2024, the two plants at Bloom Lake processed 9.3 million tonnes of ore, compared to 9.1 million tonnes for the same prior-year period and 11.1 million tonnes in the previous quarter, an increase of 3% and a decrease of 16%, respectively. Ore processed during the three-month period ended March 31, 2024, was negatively impacted by longer than planned maintenance activities, unplanned outages as well as an advanced schedule of expected major plant maintenance, driven by additional production in the previous quarter. This was attributable to the Company’s strategy during the previous quarter to operate the plants beyond their expanded nameplate capacity to prove their ability to do so and to identify and confirm bottlenecks.
The iron ore head grade for the three-month period ended March 31, 2024, was 28.7%, compared to 28.4% for the same period in 2023, and 29.4% during the previous quarter. The variation in head grade was within expected normal variations in the mine plan.
The Company’s average Fe recovery rate was 80.2% for the three-month period ended March 31, 2024, compared to 78.6% for the same period in 2023, and 81.4% during the previous quarter. The year-over-year increase in Fe recovery is attributable to work programs that increased throughput and ore recoveries. With continuous efforts made to optimize its recovery circuits, the Company expects to reach the LoM Fe recovery rate target of 82.0% in the near term.
With higher Fe recovery and comparable head grade, Bloom Lake produced 3.3 million wmt (3.2 million dmt) of high-grade iron ore concentrate during the three-month period ended March 31, 2024, an increase of 6% compared to 3.1 million wmt (3.0 million dmt) during the same period in 2023, and a decrease of 19% compared to the previous quarter.
Q4 FY24 | Q3 FY24 | Q/Q Change | Q4 FY23 | Y/Y Change | |||
Financial Data (in thousands of dollars) | |||||||
Revenues | 332,673 | 506,891 | (34 %) | 463,913 | (28 %) | ||
Cost of sales | 227,496 | 235,457 | (3 %) | 244,444 | (7 %) | ||
Other expenses | 20,425 | 27,219 | (25 %) | 23,748 | (14 %) | ||
Net finance costs | 8,831 | 8,747 | 1 % | 8,774 | 1 % | ||
Net income | 25,791 | 126,462 | (80 %) | 88,217 | (71 %) | ||
EBITDA1 | 85,099 | 246,609 | (65 %) | 195,709 | (57 %) | ||
Statistics (in dollars per dmt sold) | |||||||
Gross average realized selling price1 | 166.3 | 195.8 | (15 %) | 183.2 | (9 %) | ||
Net average realized selling price1 | 112.1 | 157.1 | (29 %) | 150.0 | (25 %) | ||
C1 cash cost1 | 76.6 | 73.0 | 5 % | 79.0 | (3 %) | ||
AISC1 | 88.0 | 83.9 | 5 % | 85.7 | 3 % | ||
Cash operating margin1 | 24.1 | 73.2 | (67 %) | 64.3 | (63 %) |
Revenues totalled $332.7 million for the three-month period ended March 31, 2024, compared to $463.9 million for the same period in 2023 due to a 25% decrease in the net realized selling price, driven by negative provisional pricing adjustments on sales recorded during the previous quarter, higher freight and other costs, and lower gross selling prices impacted by the estimated price used on provisional sales at quarter-end.
Negative provisional pricing adjustments on prior quarter sales of $31.0 million were recorded during the three-month period ended March 31, 2024, representing a negative impact of US$8.0/dmt over 3.0 million dmt sold during the quarter, due to a decrease in the P65 index prices early in the period. During the three-month period ended March 31, 2024, a final average price of US$136.2/dmt was established for the 1.8 million tonnes of iron ore that were in transit as at December 31, 2023, and which were previously evaluated using an average expected price of US$149.6/dmt.
The gross average realized selling price of US$123.4/dmt1 for the three-month period ended March 31, 2024, was lower than the P65 index average price of US$135.9/dmt for the period due to the 1.8 million tonnes in transit as at March 31, 2024, reevaluated using an average forward price of US$112.8/dmt. Sales contracts using backward-looking iron ore index prices also contributed to a lower selling price, as index prices were slightly lower than the P65 index average price for the period. The gross average realized selling price was also impacted by a decrease of 3% in the P65 index average price during the three-month period ended March 31, 2024, compared to the same period last year. The P65 index premium was 10.0% over the P62 index average price of US$123.6/dmt during the quarter, compared to 11.6% in the prior-year period, mainly impacted by depressed steelmaking profit margins, and up from a premium of 8.1% in the previous quarter.
Freight and other costs increased by 16% for the three-month period ended March 31, 2024, compared to the same prior-year period. This variation is significantly lower than the 42% increase in the C3 index compared to the same prior-year period, benefitting from favourable fixed freight agreements on certain vessels negotiated in previous periods and the lag effect of the timing for vessels booking compared to the laycan period. The increase in the average C3 index to US$25.7/t for the period, compared to US$18.1/t for the same period in 2023, can be attributed to the conflict in the Red Sea which impacted freight dynamics in the period and much higher demand for vessels in the Atlantic, due to the unseasonably elevated supply of iron ore from Brazil. Higher demurrage expenses resulting from a combination of higher demurrage rates, compared to the same period last year, and delayed shipments caused by reduced railway services, negatively impacted the Company’s freight and other costs during the three-month period ended March 31, 2024.
Sales volume during the three-month period ended March 31, 2024, was impacted by continued lagging railway services as well as planned and unplanned maintenance activities on the railroad.
After taking into account sea freight and other costs of US$32.5/dmt and the negative provisional pricing adjustment of US$8.0/dmt, the Company obtained a net average realized selling price of US$82.9/dmt (C$112.1/dmt)1 for its high-grade iron ore shipped during the period.
For the three-month period ended March 31, 2024, the cost of sales totalled $227.5 million with a C1 cash cost of $76.6/dmt1, compared to $244.4 million with a C1 cash cost of $79.0/dmt1 for the same period in 2023, and $235.5 million with a C1 cash cost of $73.0/dmt1 in the previous quarter. Lower C1 cash cost during the quarter compared to the prior year was driven by the impact of the previous quarter’s mining and processing costs on inventory valuation as at March 31, 2024, and the positive impacts of optimizing operations at Bloom Lake following the recent completion of the Phase II expansion project.
Land transportation and port handling costs for the three-month period ended March 31, 2024, represented $26.0/dmt sold, up nearly $5/dmt sold compared to the same period last year. Although additional infrastructure and resources were put in place at the port facilities in Sept-Îles to accommodate Bloom Lake’s nameplate capacity, lower than expected railway services limited the volume of concentrate transported to the port, negatively impacting the land transportation and port handling unit cost.
Mining and processing costs for the 3.2 million dmt produced in the three-month period ended March 31, 2024, totalled $57.6/dmt produced, an increase of 27% compared to $45.3/dmt produced in the previous quarter, resulting from the lower volume of production at the mine and at the Company’s two plants, and higher costs associated with planned and unplanned maintenance activities. The higher costs incurred during the quarter had an impact on the Company’s inventory value at the end of the quarter and will impact the cost of sales in upcoming quarters.
For the three-month period ended March 31, 2024, the Company generated EBITDA of $85.1 million1, representing an EBITDA margin of 26%1, compared to $195.7 million1, representing an EBITDA margin of 42%1, for the same period in 2023. Lower EBITDA was mainly due to lower net average realized selling prices.
For the three-month period ended March 31, 2024, the Company generated net income of $25.8 million (EPS of $0.05), compared to $88.2 million (EPS of $0.17) for the same prior-year period. The year-over-year decrease in net income is attributable to lower gross profit partially offset by lower income and mining taxes.
During the three-month period ended March 31, 2024, the Company realized an AISC of $88.0/dmt1, compared to $85.7/dmt1 for the same period in 2023. The increase was attributable to higher sustaining capital expenditures and G&A expenses, partially offset by lower C1 cash costs. The increase in sustaining capital expenditures was mainly related to mining activities and tailings management that were required to support the Company’s mining plan in future years.
The Company generated a cash operating margin of $24.1/dmt1 for each tonne of high-grade iron ore concentrate sold during the three-month period ended March 31, 2024, compared to $64.3/dmt1 for the same prior-year period. The variation is due to a lower net average realized selling price for the period and higher AISC.
About Champion Iron Limited
Champion, through its wholly-owned subsidiary Quebec Iron Ore Inc., owns and operates the Bloom Lake Mining Complex, located on the south end of the Labrador Trough, approximately 13 km north of Fermont, Québec. Bloom Lake is an open-pit operation with two concentrators that primarily source energy from renewable hydroelectric power. The two concentrators have a combined nameplate capacity of 15 Mtpa and produce low contaminant high-grade 66.2% Fe iron ore concentrate with a proven ability to produce a 67.5% Fe direct reduction quality iron ore concentrate. Benefiting from one of the highest purity resources globally, the Company is investing to upgrade half of the Bloom Lake mine capacity to a direct reduction quality pellet feed iron ore with up to 69% Fe. Bloom Lake’s high-grade and low contaminant iron ore products have attracted a premium to the Platts IODEX 62% Fe iron ore benchmark. The Company ships iron ore concentrate from Bloom Lake by rail, to a ship loading port in Sept-Îles, Québec, and has delivered its iron ore concentrate globally, including in China, Japan, the Middle East, Europe, South Korea, India and Canada. In addition to Bloom Lake, Champion owns a portfolio of exploration and development projects in the Labrador Trough, including the Kamistiatusset Project, located a few kilometres south-east of Bloom Lake, and the Cluster II portfolio of properties, located within 60 km south of Bloom Lake.
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