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Sama Resources Announces Positive Preliminary Economic Assessment for Samapleu Project

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Sama Resources Announces Positive Preliminary Economic Assessment for Samapleu Project

 

 

 

 

 

Pre-tax NPV of USD$615M and IRR of 32.5% over a 20-year mine life

Highlights

•         Average annual production of 3,900 tonnes of carbonyl nickel powder, 8,400 t of carbonyl iron powder and 14,100 t of copper concentrate over a 20-year mine life
•         Capital costs of $282 million including contingency of $37 M
•         Operational costs of $23.96/t milled
•         Pre-tax Net Present Value at 8% discount rate of $615M and internal rate of return of 32.5%
•         After-tax NPV at 8% discount rate of $391M and after-tax IRR of 27.2%

Sama Resources Inc. (TSX-V:SME) (OTC-PK:SAMMF) is pleased to announce results of a Preliminary Economic Assessment study for the development of its Samapleu Nickel-Copper project located in Ivory Coast, West Africa. The PEA was prepared by DRA Global’s office, in Montreal, Canada through DRA Met-Chem. All dollar figures are in United States dollars.

 “These results highlight the value of the Samapleu Nickel-Copper asset for the company” said Dr Marc-Antoine Audet, President and Chief Executive Officer of Sama Resources.  Dr. Audet added “that said, the Sama-HPX team will continue with its exploration efforts aiming at delineating massive sulphide accumulation that could be the source of high-grade nickel, copper and palladium lenses intercepted in shallower boreholes at the Samapleu deposits”.

Over the life of mine, the Samapleu project will produce an average of 3,900 t of carbonyl nickel powder, 8,400 t of carbonyl iron powder and 14,100 t of copper concentrate per year. Nickel and iron powders produced by CVMR®’s carbonyl process are used in batteries, 3D Printing, Metal Injection Moulding (MIM), aerospace and automotive parts manufacturing, medical instruments, computer parts, electronic parts, moulds and tools, super alloys, sophisticated net shapes for use in the defence and aerospace industries.

A technical report detailing the PEA and completed in accordance with National Instrument (NI) 43–101 guidelines, will be filed and available on SEDAR within 45 days from May 27, 2020. The effective date of the technical report is May 22, 2019. The effective date of the Mineral Resources is October 26, 2018.

The PEA completed for the Company is preliminary in nature and includes inferred mineral resources, considered too speculative in nature to be categorized as mineral reserves. Mineral resources that are not mineral reserves have not demonstrated economic viability.  Additional trenching and/or drilling will be required to convert inferred mineral resources to indicated or measured mineral resources. There is no certainty that the resources development, production, and economic forecasts on which this PEA is based will be realized.

PRICES, REVENUES & PROJECT ECONOMIC SENSITIVITIES

The average sale price for the three products is $6,463/t, based on carbonyl nickel powder sale price of $25,483/t, carbonyl iron powder sale price of $8,389/t and copper concentrate sale price of $966/t. Given the volatility of the metal prices in recent years and the bilateral nature of sales contracts a sensitivity analysis of the project economics is presented below in Table 1.

Table 1 Project Economics Sensitivity Analysis:

 

LOM Products Average Sale Price ($/t) 5,170 5,816 6,4631 7,109 7,755
LOM Products Average Sale Price (%) -20% -10% 0 +10% +20%
Pre-tax returns
NPV ($million) @ 8% discount rate 325 470 615 760 905
IRR (%) 21.9% 27.3% 32.5% 37.4% 42.2%
After-tax returns
NPV ($million) @ 8% discount rate 169 280 391 502 613
IRR (%) 16.7% 22.1% 27.2% 32.2% 37.0%
1.    Base case

 

MINERAL RESOURCES ESTIMATE

The mineral resources estimate for the Samapleu nickel and copper deposits contains, at a Nickel Equivalent (NiEq = Ni + 0.167*Cu) Cut-Off Grade of 0.1%, 33.18 Mt of Indicated Mineral Resources at an average of 0.27% NiEq and 0.24% Ni and 17.78 Mt of Inferred Mineral Resources at an average of 0.25% NiEq and 0.22% Ni. 
A summary of the Mineral Resources is provided in Table 2. 

Table 2 Mineral Resources Summary (Cut-Off Grade of 0.1% NiEq):

 

Category Resources (Mt) NiEq (%) Ni (%)
Measured 1,2,3
Indicated 1,2,3 33.18 0.269 0.238
Meas. + Ind. 33.18 0.269 0.238
Inferred 1,2,3,4 17.78 0.248 0.224
1.    Mineral Resources are exclusive of Mineral Reserves

2.    Mineral Resources are not Mineral Reserves and do not have demonstrated economic viability. There is no certainty that all or any part of the Mineral Resources estimated will be converted into Mineral Reserves. The estimate of Mineral Resources may be materially affected by environmental, permitting, legal, title, taxation, socio-political, marketing, or other relevant issues

3.    The CIM definitions were followed for the classification of Indicated and Inferred Mineral Resources.

4.    The quantity and grade of reported Inferred Resources in this estimation are uncertain in nature and there has been insufficient exploration to define these Inferred Resources as an Indicated or Measured Mineral Resource. It is reasonably expected that a portion of Inferred Mineral Resources could be upgraded with continued exploration.

5.   Pit shell defined using 52-degree pit slope, copper concentrate price of $2.1/lb and nickel powder price of $13.5/lb, $3/t mining costs, $15/t of processing and G&A costs, and a resulting cut-off grade of 0.1% NiEq.

 

The mineral resources estimate was performed by Schadrac Ibrango, P. Geo, Ph.D, MBA, senior consulting geologist in association with Dr. Marc Antoine Audet of Sama Resources. 

Mr. Ibrango is a Qualified Person (QP) independent from Sama Resources. The resource classification follows the CIM definition for classification of Indicated and Inferred Mineral Resources. The criteria used by the QP for classifying the estimated mineral resources are based on confidence and continuity of geology and grades.

MINING

The mining method selected for Samapleu is a conventional open pit operation with off-highway haul trucks, hydraulic excavators, and wheel loaders. The mineralised material, contained into three (3) pits, are intended to be mined by surface operations. It is estimated that approximately 44.42 Mt of mineralised material is extractable over a 20-year mine life. The average grade fed to the processing plant over the 20-year mine life is 0.24% Ni, 0.18% Cu and 11.86% of Fe.

Table 3 provides a summary of mining highlights.

Table 3 Mining Highlights:

 

Average feed grade (% Ni) 0.24%
Average feed grade (% Cu) 0.18%
Average feed grade (% Fe) 11.86%
Stripping ratio (waste/ore) 1.17
Average mineralised material mined per year (Mtpy) 2.3
Mine of Life (years) 20

 

 

PROCESS

The mineral processing plant is designed to process 2.4 Mtpy of run-of-mine mineralised material to produce 39,000 tpy of nickel concentrate at 10.34% Ni grade and 15,000 tpy of copper concentrate at 23.00% Cu grade. The copper concentrate will be a saleable product and the nickel concentrate will be fed to carbonyl refining plant, which supports the production of 3,900 tpy of carbonyl nickel powders and 8,400 tpy of carbonyl iron powder. 

Table 4 provides a summary of process highlights.

Table 4 Process highlights:

 

Nickel recovery to nickel concentrate (%) 71%
Copper recovery to copper concentrate (%) 80%
Copper concentrate grade (%Cu) 23.00%
Nickel concentrate grade (%Ni) 10.34%
Nickel concentrate grade (%Fe) 26.58%
Nickel recovery to carbonyl nickel powder 97.5%
Iron recovery to carbonyl iron powder 80%
Carbonyl nickel powder grade 99.84%
Carbonyl iron powder grade 98.5%

 

Mineral Processing Plant

The mineral processing plant consists of crushing, grinding, rougher flotation, and cleaner flotation. The back end of the concentrator includes tailings and concentrate thickening, concentrate filtration, and material handling. The nickel and copper concentrates will be recovered by a conventional flotation process.  The potential acid generating tailings from the concentrator will be filtered by a filter press and stacked outside the concentrator area. The non-acid generating tailings from the concentrator will be thickened and pumped to the tailings pond. Reclaiming water from the tailings pond has been considered in the process design to minimise freshwater make-up to the concentrator. Further test work will be completed to confirm these results in subsequent stages of study.

Figure 1 depicts the process flowsheet of the concentrator:

 

Carbonyl Refining Plant

The nickel concentrate from the concentrator will be sent to the carbonyl refining plant to extract nickel and iron.  The concentrate will be roasted to covert the sulfide minerals to oxides in a fluid bed roaster. If the concentrate is so fine, the feed may have to be pelletized prior to feeding the fluid bed roaster. Calcined concentrate will then be reduced in rotary kiln with hydrogen to convert the nickel and iron oxides to metallic nickel and iron respectively. Nickel and iron will be extracted from reduced concentrate in the form of volatile metal carbonyls through CVMR®’s carbonyl process, separated and decomposed to metal nickel and iron products. Figure 2 depicts the process flowsheet of carbonyl refining plant.

Figure 2 Flow Sheet of Samapleu Carbonyl Refining Plant:

 

CAPITAL AND OPERATING COSTS

The initial capital costs for the project are presented below in Table 5. The sustaining capital expenditure over a 20-year period is $179.7M. Table 6 presents the LOM average annual operating costs as well as cost per t milled.

Table 5 Initial Capital Costs Summary:

 

Area Description Total Costs (M$)
Direct Costs  
Mining 19.5
Crushing 5.0
Concentrator 48.3
Tailings Management System 29.2
General Site Infrastructure 22.2
Power 23.0
Carbonyl Refining Facilities 38.7
Subtotal – Direct Costs 185.9
Indirect Costs  
Indirect Costs 59.3
Contingency 36.8
Subtotal – Indirect Costs 96.1
Total Initial Capital Costs 282.0

 

Table 6 Operating Costs Summary

 

Description LOM Average Annual Cost (M$) 2 Cost /t milled ($/t)
Mining 9.2 4.01
Concentrator Processing 27.6 12.11
Carbonyl Refining Processing 11.6 5.12
Water and Tailings Management 3 0.05 0.02
Products Transportation 2.9 1.26
General and Administration 3 3.4 1.45
Total Opex 1 54.8 23.96
1.    The totals may not add-up due to rounding errors.

2.    Excludes first and last year.

3.   Based on mineral process plant throughput of 2.4 Mtpy of mineralised material

 

QUALITY CONTROL AND ASSURANCE

Qualified Persons have reviewed and verified that the technical information with respect to the PEA contained in this press release is accurate and have approved the written disclosure of such information. For readers to fully understand the information in this press release, they should read the Technical Report in its entirety when it is available on SEDAR, including all qualifications, assumptions, and exclusions that relate to the information to be set out in the Technical Report, which qualifies the technical information contained in the Technical Report. The Technical Report is intended to be read as a whole, and sections should not be read or relied upon out of context.

The QPs who will prepare the Technical Report are:

  • DRA: Daniel M. Gagnon, P.Eng. (Project Sponsor, Mining and Economic Analysis), Schadrac Ibrango, P. Geo, Ph.D, MBA (Geology and Mineral Resources), Nalini Singh, P.Eng. (Mineral Processing Test work), Ryan Cunningham, P.Eng. (Mineral Processing Plant), Volodymyr Liskovych, Ph.D, P.Eng. (Carbonyl Refining).
    • GCM: Marie-Claude Dion St-Pierre, P.Eng. (Environmental Studies, Permitting and Social or Community Impact)

By virtue of education and relevant experience, the aforementioned are independent QPs for the purpose of NI 43 – 101. Other than as set forth above, all scientific and technical information contained in this press release has been reviewed, verified, and approved by Dr. Marc-Antoine Audet, P.Geo and President and CEO of Sama, and a QP, as defined by National Instrument 43-101 Standards of Disclosure for Mineral Projects.

ABOUT  MET-CHEM AND DRA GLOBAL

Met-Chem, a wholly owned subsidiarity of DRA Global Ltd., was originally established in 1969 as a consulting engineering company, headquartered in Montreal, and provides a wide range of technical and engineering services. DRA Global is a diversified global engineering, project delivery and operations management group headquartered in Perth, Australia. With expertise in the areas of project development, mining, mineral processing, plant optimisation, operational readiness, systems integration, operations & maintenance and related water, energy, industrial and infrastructure requirements, DRA delivers truly comprehensive solutions to the resources sector. DRA employs over 4500 people and offers flexible engineering & operations management services worldwide through 18 offices.

ABOUT SAMA RESOURCES INC.

Sama is a Canadian-based mineral exploration and development company with projects in West Africa. On October 23, 2017, Sama announced that it had entered into a binding term sheet in view of forming a strategic partnership with HPX TechCo Inc., a private mineral exploration company in which mining entrepreneur Robert Friedland is a significant stakeholder, in order to develop its Côte d’Ivoire Nickel-Copper and Cobalt project in Côte d’Ivoire, West-Africa. For more information about Sama, please visit Sama’s website at http://www.samaresources.com .

ABOUT HPX

HPX is a privately-owned, metals-focused exploration company deploying proprietary in-house geophysical technologies to rapidly evaluate buried geophysical targets. The HPX technology cluster comprises geological and geophysical systems for targeting, modelling, survey optimization, acquisition, processing and interpretation. HPX has a highly experienced board and management team led by Chief Executive Officer Robert Friedland and President Eric Finlayson, a former head of exploration at Rio Tinto. For further information, please visit www.hpxploration.com .

ABOUT CVMR® CORPORATION

CVMR® is a privately held corporation based in Toronto with 36 years of vapour metal refining experience. The proprietary vapour metallurgy processes (carbonyl Process) used by CVMR® refine nickel and iron by chemically vaporizing them at relatively low pressure and low temperatures. CVMR®’s carbonyl process refines and produce various metal powders and complex metal net shapes, as part of the same process. CVMR® processes do not melt the metals as is done in the usual smelting processes. CVMR®’s refining plants are pollution free and neutral to the environment. All gases used in vaporizing metals are recycled. CVMR®’s refining plants are built on a modular basis, enabling a substantial degree of flexibility, allowing a plant to be built and to grow in size gradually. Each module is capable of producing pure metal products with a very high degree of purity ( www.cvmr.ca ).

ABOUT GCM CONSULTANTS INC.

GCM Consultants is an engineering firm since 1994, that counts more than 300 qualified professionals dedicated to the success of each project. GCM is owned by approximately 50 shareholders, all of whom work full time within the company. GCM offers environmental, process, building, mechanical, civil, electrical, instrumentation and control engineering services under one roof, in addition to offering a wide range of specialized services.

Posted May 27, 2020

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