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Arizona Sonoran Cactus Project PFS Technical Report Reporting Post-Tax NPV8 of US$2.30 Billion and IRR of 22.8% is now Filed

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Arizona Sonoran Cactus Project PFS Technical Report Reporting Post-Tax NPV8 of US$2.30 Billion and IRR of 22.8% is now Filed

Arizona Sonoran Copper Company Inc. (TSX:ASCU) (OTCQX:ASCUF) has filed the Cactus Project NI 43-101 Pre-feasibility Study technical report on SEDAR+ (www.sedarplus.ca) under the Company’s issuer profile and is also available on the company website (www.arizonasonoran.com). Per the Company’s press release dated OCT 20, 2025, the PFS outlines a long-life, economically viable conventional copper operation utilizing open-pit mining and heap leach SXEW processing to produce LME Grade A copper cathode onsite for a meaningful contribution to refined copper supply in the U.S.A. All dollar amounts referenced herein are U.S. dollars, and all references to tons are imperial or short tons, unless otherwise noted; 1 short ton equals approximately 0.91 metric tonnes.

 

Highlights include:

Simple open‑pit / conventional SXEW operation producing approximately 103,000 tonnes (226 million lbs) of estimated average annual copper cathode production over the first 10 years of mining, which would make Cactus the third largest cathode producer in the USA
Industry-leading capital intensity of $10,894 per tonne of copper cathodes produced
$574 million of average annual EBITDA1
Strong economics to support the continued development of Cactus with a focus on simplicity and executability of the open-pit copper cathode project, on private land in Arizona
Cactus Project is well positioned over the 22-year operational mine life to generate value at a variety of copper prices:

Copper Price
Assumption

Base Case
$4.25/lb Cu

COMEX Assumed Spot Pricing
$5.00/lb Cu1

NPV8% (after-tax)

$2,301

$3,343

IRR (after-tax)

22.8%

28.7%

Payback (after-tax)

5.3 years

4.5 years

Initial Capital Expenditures

$977 million

$977 million

NPV:CAPEX Ratio

2.4:1

3.4:1

LoM Gross Revenue

$16,948 million

$19,939 million

LoM FCF (unlevered after-tax)

$7,162 million

$9,451 million

Conventional, Cost effective Mining and Processing: Open-pit, Heap Leach and SXEW Operation with Oxide and Enriched Materials from Cactus and Parks/Salyer open pits over 22 years of operations

  • Cash costs (C1)2 of $1.34/lb, All in Sustaining Costs (“AISC”) of $1.62/lb and All in Costs (“AIC”)1 of $2.01/lb

Initial mineral reserves of 513 million tons at a grade of 0.52% Total Copper in the Proven and Probable category for 5.3 billion pounds of contained copper

  • 65% conversion of leachable M&I mineral resources to mineral reserves
  • Increased grades reporting to the heap leach pads

Significant benefits to the local community and economy of Arizona, including projected creation of an estimated 600+ direct jobs
Future mine expansion opportunities outside of the current mineable copper reserves, including late mine life primary sulphides, Cactus East and other exploration targets
Final investment decision as early as Q4 2026 with targeted first cathodes in 2029
Next steps with anticipated completion in 2H 2026 include:

  • Definitive Feasibility Study, including detailed engineering
  • Project financing process is well-underway, with Hannam & Partners supporting the advancement of discussions to secure project debt from tier-1 banks, ECAs and private lenders
  • Amend currently held permits to reflect the larger size and modification to the PFS plan

 

 

TABLES 1 and 2 below summarize the key metrics within the PFS and the sensitivities to the copper price, as it relates to revenue, Net Present Value and Internal Rate of Return.

 

TABLE 1: Summary of Key Metrics At $4.25/Lb Cu PFS Base Case

Valuation Metrics

Unit

NPV8% (pre-tax)

$ millions

3,244

NPV8% (after-tax)

$ millions

2,301

Internal Rate of Return (after-tax)

%

22.8

Payback Period (after-tax)

# years

5.3

LoM Revenues

$ millions

16,948

LoM EBITDA*

$ millions

11,805

LoM FCF* (unlevered) after tax

$ millions

7,162

Project Metrics (Imperial) Life of Mine

Construction Period

# months

24

Life of Mine (“LoM”)

# years

20

Operational Life of Mine(1)

# years

22

Strip Ratio

Waste:Feed

3.3:1

Ore Mined

ktons

512,859

Copper Reserve Grade

% CuT

0.52

Annual Crusher Throughput

million tons

28

Recoveries

% CuT

75

Recovered Copper Cathode

K lbs

3,987,794

Annual Copper Production(1)

000 tons

millions lbs

99

198

Project Years 1-10 (average annual)

Copper Production

000 tons

millions lbs

113

226

Revenue

$ million/yr

962

FCF (unlevered) after-tax

$ million/yr

381

Costs

Cash Cost (C1)*

$/lb Cu

1.34

All-in Sustaining Cost (AISC)*

$/lb Cu

1.62

All in Cost (AIC)*

$/lb Cu

2.01

Initial Capital (including contingency)

$ millions

977

Sustaining Capital

$ millions

1,327

Notes:
*Non-IFRS financial measure; see “Non-IFRS Financial Measures”. Project operating cost estimates include mine operating, process plant operating, and general and administrative costs. Estimated total production costs include royalty expense. AISC additionally includes initial Capex, sustaining Capex, reclamation & closure. AIC additionally includes taxes and initial capital.
(1) Life ‑of ‑mine excludes years 21 and 22, during which operations consist solely of SXEW processing

 

TABLE 2: PFS Sensitivities to the Copper Price

Revenue, NPV8% and IRR Sensitivity Based on Copper Price

Metal
Price

Copper
Price

Revenue
(US$000)

Pre-tax NPV8%
(US$000)

After-tax NPV8%
(US$000)

After-tax IRR
(%)

Base Case(1)

$4.25

$16,948,123

$3,243,942

$2,301,317

22.8%

20%(2)

$5.10

$20,337,747

$4,741,010

$3,480,922

29.4%

10%

$4.68

$18,642,935

$3,992,476

$2,892,400

26.2%

-10%

$3.83

$15,253,310

$2,495,409

$1,709,602

19.2%

-20%

$3.40

$13,558,498

$1,746,875

$1,112,191

15.5%

(1)

No COMEX premium applied to the Base Case study

(2)

COMEX Spot pricing assumed at $5.00

 

Pre‑feasibility Study Summary

The capital cost estimates for this PFS were developed with a -/+20% accuracy and an estimated development contingency of 18% for plant and site and 5% mining equipment, according to the Association of the Advancement of Cost Engineering International (AACE) Class 4 estimate requirements. The estimates include the cost to complete the design, engineering, procurement, construction, and commissioning of all process plant facilities. The Company expects to produce LME Grade A copper cathodes directly onsite.

The PFS mine plan establishes onsite copper cathode production from conventional heap leach and SXEW processing of the oxide and enriched material. Mine operations are expected to use conventional truck and shovel and two-stage crushing. Truck loading of the heap leach pad is planned in the first three years, then pivoting to conventional stacking. The tank house design starts with a 70,000 ton per year facility with the addition of a second facility of same size, ready for use between years three and four. Production from the heap is projected to reach 140,000 tons per year from year five. Average annual cathode production for the first 10 years is expected to be 113,000 tons. A total of 2,210 million tons is expected to be mined (waste + ore), including a total of 513 million tons processed, resulting in the recovery of 3,988 million pounds or 1,994,000 tons of copper cathodes over the operational life of mine.

Feed to the heap leach pad will be oxide and enriched ore from the Parks/Salyer and Cactus West open‑pits. Parks/Salyer pre-stripping is planned to begin in year -2, with ore reporting to the pad from Parks/Salyer beginning in year 1, continuing to year sixteen. Cactus West pre-stripping is planned to begin in year 14, with ore reporting to the pad from Cactus West beginning in year 15 and continuing to year 20. Based on grade in the orebody, ore tons moved are estimated to be no more than 28 million tons per annum and no less than 18 million tons, with a LoM strip ratio of 3.3:1, and peak annual cathode production at 140,000 tons from the SX/EW plant.

 

Links from the Press Release:
October 21, 2025 Webinar: https://youtu.be/z6aCg3EAtcU?t=2
October 20, 2025 Press Release: https://arizonasonoran.com/news-releases/arizona-sonoran-pre-feasibility-study-delivers-exceptional-results-for-the-cactus-project-outlining-long-life-low-cost-copper/
SEDAR+: https://www.sedarplus.ca

 

 

About Arizona Sonoran Copper Company (www.arizonasonoran.com | www.cactusmine.com)

ASCU’s objective is to become a mid-tier copper producer with low operating costs and to develop the Cactus and Parks/Salyer Projects that could generate robust returns for investors and provide a long term sustainable and responsible operation for the community and all stakeholders. The Company’s principal asset is a 100% interest in the Cactus Project (former ASARCO, Sacaton mine) which is situated on private land in an infrastructure-rich area of Arizona. Contiguous to the Cactus Project is the Company’s 100%-owned Parks/Salyer deposit that could allow for a phased expansion of the Cactus Project once it becomes a producing asset. The Company is led by an executive management team and Board which have a long-standing track record of successful project delivery in North America complemented by global capital markets expertise.

 

Exhibit A: PFS Annual Production, Recovery and Cost Estimates

Years

Production Tons (000’s)

Recovered Copper

Costs ($lb)1

Tons Mined

Parks/Salyer
Processed

Cactus
Processed

Total Tons
Processed

% TCu

Tons

klbs

C1
Cost1

AISC1

1

170,000

28,000

28,000

0.286

38,354

76,708

$4.42

$9.17

2

175,000

28,000

28,000

0.324

67,005

134,009

$2.63

$5.40

3

169,000

28,000

28,000

0.509

105,394

210,787

$1.65

$2.60

4

165,000

28,000

28,000

0.447

114,003

228,006

$1.60

$2.15

5

160,000

22,000

22,000

0.884

140,000

280,000

$1.26

$1.45

6

165,000

28,000

28,000

0.450

125,332

250,663

$1.40

$1.44

7

155,000

23,000

23,000

0.872

137,625

275,250

$1.24

$1.41

8

151,000

26,000

26,000

0.654

140,000

280,000

$1.27

$1.54

9

145,000

20,000

20,000

0.959

140,000

280,000

$1.23

$1.26

10

135,000

28,000

28,000

0.505

123,761

247,521

$1.40

$1.44

11

45,638

20,000

20,000

0.958

135,954

271,907

$0.78

$0.82

12

30,000

18,000

18,000

1.034

140,000

280,000

$0.63

$0.69

13

28,042

28,000

28,000

0.602

140,000

280,000

$0.60

$0.61

14

95,000

28,000

28,000

0.316

96,301

192,601

$1.04

$1.06

15

95,200

11,456

16,544

28,000

0.286

61,428

122,855

$1.84

$1.91

16

65,063

9,299

18,701

28,000

0.443

68,857

137,714

$1.53

$1.58

17

75,566

28,000

28,000

0.323

65,255

130,509

$1.68

$1.73

18

40,442

28,000

28,000

0.287

48,567

97,134

$1.68

$1.72

19

32,777

28,000

28,000

0.352

47,947

95,893

$1.50

$1.51

20

20,822

19,859

19,859

0.408

41,350

82,700

$1.45

$1.46

21

14,995

29,989

$0.26

$0.26

22

1,774

3,547

$0.83

$0.83

 

Exhibit B: PFS Annual Economic Estimates

Annual Economics ($k)

Year

Revenue

Operating
Cost

Operating
Income

EBITDA1

Capital
Expenditures1

FCF1

1

$326,008

$339,201

-$13,193

-$13,193

$364,262

-$370,631

2

$569,537

$351,600

$217,938

$217,040

$371,662

-$187,748

3

$895,846

$342,632

$553,215

$547,834

$200,790

$293,381

4

$969,026

$353,629

$615,397

$604,725

$125,388

$428,763

5

$1,190,000

$329,940

$860,060

$838,519

$53,733

$661,990

6

$1,065,319

$330,218

$735,101

$713,221

$7,914

$579,940

7

$1,169,813

$314,946

$854,867

$827,717

$45,621

$619,042

8

$1,190,000

$324,215

$865,785

$835,204

$76,067

$590,722

9

$1,190,000

$313,324

$876,676

$845,963

$9,599

$649,049

10

$1,051,964

$327,061

$724,903

$705,041

$9,459

$543,304

11

$1,155,604

$184,694

$970,910

$944,010

$10,787

$694,138

12

$1,190,000

$146,365

$1,043,635

$1,012,716

$15,627

$755,140

13

$1,190,000

$141,760

$1,048,240

$1,023,018

$4,571

$782,800

14

$818,556

$188,723

$629,833

$619,181

$4,814

$494,280

15

$522,136

$219,843

$302,293

$295,671

$7,948

$238,810

16

$585,286

$199,362

$385,924

$374,733

$6,789

$282,435

17

$554,663

$206,894

$347,768

$335,283

$6,018

$259,314

18

$412,821

$153,488

$259,333

$249,653

$4,322

$189,793

19

$407,545

$134,224

$273,321

$263,669

$1,152

$202,347

20

$351,475

$111,403

$240,071

$231,840

$765

$180,567

21

$127,451

$4,716

$122,735

$119,776

$0

$85,605

22

$15,073

$2,609

$12,464

$12,116

$0

$11,692

 

PFS – ASSUMPTIONS

PRICE / RATE

UNIT

LONG TERM

Copper

$/lb

4.25

Copper Cathode Premium

$/lb

Not Applied

Weighted Average Recovery

% CuT

75

Sulfuric Acid

$/ton

160.00

Electricity

$/kWh

0.06

NSR Royalty

%

2.54% (Cactus West and portion of Parks/Salyer)

%

0.5% on Bronco Creek (portion of Parks/Salyer)

%

2% on State Lands (portion of Parks/Salyer)

Effective Taxes

%

24.6

Posted November 20, 2025

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